How to Choose and Begin a Six Sigma Project


Posted by: meikah | 29 March 2010 | 11:02 pm

In several Six Sigma workshops that I’ve been to, the most common question that participants ask during the open forum is how to begin a Six Sigma project.

Not many actually know how to begin despite the available mountain of info about DMAIC, statistical tools, among other things. So, I’m sharing here a first of a series of how-to’s. I stumbled upon this article on eHow.com. The article cites six ways to begin a Six Sigma project:

  1. Train the team. Train executives, champions, black belts and green belts. Training takes up to four months as a black belt and employees will often need to leave their daily duties.
  2. Define an opportunity. Decide what is most important for the customer. Collect any background information pertaining to the process.
  3. Collect data to measure the performance of the process. Use parameters set when the opportunity was defined.
  4. Use statistical tools to analyze the data. Use the procedures learned during Six Sigma training.
  5. Implement solutions. Use what was learned from data analysis. All levels of the team need to support the solutions and believe in them.
  6. Check the improvements. Don’t take anything for granted. Don’t get frustrated because progress is slow.

Source 

But the crucial part actually before beginning a Six Sigma project is choosing a project. This is often asked, too: how do we choose a project?

For that, I suggest the following:

  • Evaluate your existing processes. Find out which of the process works, which slows down the whole system, or which process is repetitive. Those that don’t work is a good candidate for a Six Sigma project.
  • Do a value stream mapping. The basic idea behind Value Stream Mapping is this: if the underlying process is right, the outcome will be reliable. To get the process right, you have to understand the sequence of activities that provide value to your customers. In other words, it tells you if you are reaching your customer and are satisfying them. After all, it’s the customer who is in the best position to tell you if you are successful or not in your business.
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