Lean Six Sigma for Military Construction Transformation


Posted by: meikah | 31 May 2006 | 12:41 am

Two of today’s improvement trends that make work faster (Lean) and better (Six Sigma) produce amazing results when combined—Lean Six Sigma.

U.S. Forces Korea banks on this methodology to work favorably for them as they transform and move troops onto a major military hub at Camp Humphreys. You can just imagine the logistics involved in this kind of movement.

Early this month, U.S. Army Corps of Engineers Lt. Gen. Carl A. Strock visited the Korean peninsula to check on the developments. During his visit, he was happy to know that the South Korean government and people were fully supporting the corps.

In an interview with The Stars and Stripes, Strock was asked how they would go about the “military construction transformation?”

It’s related to a process called Lean Six Sigma, which we’re using to change how the Army does its business. At its heart, our districts are business operations. They don’t have any central funding; they’re funded by the projects they do. It’s very clear to us that with the dynamic nature of change today, we need to be more responsive, we need to be able to turn requirements into facilities a lot quicker than we do now. It’s particularly critical as you move units around that when they either return from combat or when they stand up a new brigade combat team. Obviously those facilities to house, train, care for those soldiers, they must be ready on specific dates.

What we’re doing, essentially, is we’re going to standard facilities. Right now, installations and major commands have more flexibility in describing the facilities requirements. We’re going to standardize those Armywide … particularly where common facilities like barracks and dining facilities and admin facilities are concerned … (Another focus is) more reliance on … building components that are manufactured off-site then assembled on-site. Read more…

I believe there has been much controversy over the effectiveness of Lean and/or Six Sigma. At Oracle, the methodology operates on the following tenets:

  • Lean Six Sigma’s goal is the elimination of anything that doesn’t meet your customer’s quality requirements (a.k.a. defects).
  • It focuses on the steps that constitute the work and the flow of work between groups, with the goal of eliminating variation (the Greek letter sigma denotes standard deviations in statistics) while improving process flow and speed.
  • The Lean Six Sigma environment encourages people to work collaboratively, discussing and resolving problems openly. Teams foster effectiveness by setting goals, assigning accountability, reaching good decisions, and collaborating with other groups.
  • With Lean Six Sigma, decisions are based on facts, not guesswork. Data includes result measures (how the product or service turned out) and process measures (what happened to produce the result).
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